{"id":3683,"date":"2017-01-28T22:16:18","date_gmt":"2017-01-28T21:16:18","guid":{"rendered":"https:\/\/www.esmaskiner.dk\/produkt\/complete-powder-coating-system\/"},"modified":"2026-08-18T13:24:03","modified_gmt":"2026-08-18T11:24:03","slug":"complete-powder-coating-system","status":"publish","type":"product","link":"https:\/\/www.esmaskiner.dk\/en\/produkt\/complete-powder-coating-system\/","title":{"rendered":"Complete Powder Coating System"},"content":{"rendered":"

One. Technical Specification: <\/strong><\/p>\n

1\u3001Workpiece: Machine parts
\n2\u3001Max. workpiece size: 1000\u00d71000\u00d7205 mm
\n3\u3001Max. workpiece weight: 10 kg
\n4\u3001Line speed: 0.3\u20133.0 m\/min
\n5\u3001Shift:
\n1) Working time: 18 hours\/day <\/p>\n

2) Load rate: 90%<\/p>\n

6\u3001Spraying method: Manual<\/p>\n

7\u3001Paint mist treatment: Water curtain type<\/p>\n

8\u3001Heating: Electric heating<\/p>\n

9\u3001Baking method and drying temperature: shortwave infrared radiation,<\/p>\n

baking temperature 60\u201380\u00b0C.<\/p>\n

10\u3001Conveying method: Underslung conveyor, 2-point hanging.<\/p>\n

11\u3001Equipment area (L\u00d7W\u00d7H): Please refer to the approved drawing.<\/p>\n

12\u3001Noise: \u226485 dB<\/p>\n

13\u3001Total power: Approx. 200 kW<\/p>\n

Two. Design Requirements<\/strong>: 1<\/strong>\u3001Design Principles<\/strong>:<\/p>\n

Our company follows advanced, reliable, economical and practical principles. We fully consider the workpiece\u2019s characteristics and actively use advanced, proven technology and equipment to improve surface quality and ensure that the physical and chemical coating indicators meet the technical requirements. <\/p>\n

Our equipment is designed, manufactured, installed, commissioned and coated in strict accordance with national standards and specifications.<\/p>\n

The design meets the principles of high efficiency and multi-product production. The advanced level, safety, reliability and completeness of the coating equipment and process design are at an internationally advanced level. <\/p>\n

The design meets the requirements for rational layout and unobstructed logistics, and focuses on energy-saving measures and rational energy use.<\/p>\n

With high equipment quality and an overall attractive engineering appearance, it ensures the user a good return on investment.<\/p>\n

Implement relevant national policies and regulations on environmental protection and occupational safety and health. The entire project meets the national discharge standards for the \u201cthree wastes\u201d and industrial hygiene standards.<\/p>\n

2<\/strong>\u3001Configuration Principles<\/strong>:<\/p>\n

\u2474\u3001The entire production line uses an underslung conveyor, forming an enclosed ring structure, with manual loading and unloading of workpieces.<\/p>\n

\u2475\u3001The drying room is equipped with an automatic temperature control system and electric heating. An air curtain system is provided at the workpiece loading and unloading positions. <\/p>\n

(3)\u3001Degreasing and rinsing use a spray system.<\/p>\n

(4)\u3001For coating equipment and devices that easily generate noise, we use noise-reduction measures to ensure the noise inside the device is 85 dB(A) or less.<\/p>\n

Three<\/strong>\u3001Process Description:<\/strong> <\/p>\n

1\u3001Process speed: According to customer requirements, process speed \u22642 m\/min; adjustable speed 0.3\u20133.0 m\/min. The workpiece is hung at both ends under the load backrest. The distance between the two ends of the load backrest is 500 mm. <\/p>\n

2\u3001Technical process:<\/p>\n\n\n\n\n\n\n\n\n
No.<\/td>\nProcess<\/td>\nTreatment<\/td>\nTime (min)<\/td>\n <\/td>\nTemperature (\u00b0C)<\/td>\nRemark<\/td>\n<\/tr>\n
1<\/td>\nWorkpiece loading<\/td>\nManual<\/td>\n <\/td>\n <\/td>\nRT<\/td>\n <\/td>\n<\/tr>\n
2<\/td>\nSpray degrease 1<\/td>\nSpraying<\/td>\n1.0<\/td>\n <\/td>\nRT<\/td>\n <\/td>\n<\/tr>\n
3<\/td>\nSpray degrease 2<\/td>\nSpraying<\/td>\n1.0<\/td>\n <\/td>\nRT<\/td>\n <\/td>\n<\/tr>\n
4<\/td>\nSpray degrease 3<\/td>\nSpraying<\/td>\n1.0<\/td>\n <\/td>\nRT<\/td>\n <\/td>\n<\/tr>\n
5<\/td>\nRinse with<\/td>\nSpraying<\/td>\n0.5<\/td>\n <\/td>\nTap water<\/td>\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n\n\n\n\n\n\n\n\n\n\n\n
 <\/td>\nWater 1<\/td>\n <\/td>\n <\/td>\n <\/td>\n <\/td>\n<\/tr>\n
6<\/td>\nRinse with water 2<\/td>\nSpraying<\/td>\n0.5<\/td>\nTap water<\/td>\n <\/td>\n<\/tr>\n
7<\/td>\nWater drying<\/td>\nInfrared radiation<\/td>\n7.5<\/td>\n60\u201380<\/td>\n <\/td>\n<\/tr>\n
8<\/td>\nCooling<\/td>\nNatural cooling<\/td>\n4<\/td>\nRT<\/td>\n <\/td>\n<\/tr>\n
9<\/td>\nPainting<\/td>\nManual<\/td>\n2\/one side<\/td>\nRT<\/td>\n <\/td>\n<\/tr>\n
10<\/td>\nLeveling<\/td>\nNatural<\/td>\n6<\/td>\nRT<\/td>\n <\/td>\n<\/tr>\n
11<\/td>\n Paint baking<\/td>\nInfrared radiation<\/td>\n30<\/td>\n60\u201380<\/td>\n <\/td>\n<\/tr>\n
12<\/td>\nCooling<\/td>\nNatural cooling<\/td>\n <\/td>\nRT<\/td>\n <\/td>\n<\/tr>\n
13<\/td>\nUnload the workpiece<\/td>\nManual<\/td>\n <\/td>\n <\/td>\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

Four<\/strong>\u3001Main Equipment Instructions:<\/strong> <\/p>\n

1\u3001Pretreatment equipment before coating includes: Degreasing 1, Degreasing 2, Degreasing 3, Rinse with water 1, Rinse with water 2, etc.<\/p>\n

\u2460\u3001Spray degreasing: 3 sets total.<\/p>\n

Structure: Degreasing is performed by spraying. The unit includes a tank, booth body, oil-water separation equipment, spray system, exhaust system, filtration system and other components. <\/p>\n

Tank: Welded from section steel and \u03b42.0 stainless steel plate, with a
\nliquid filling inlet, overflow port and drain outlet.
\nBooth body: Welded from section steel and \u03b42.0 stainless steel plate.
\nPlug-in structure.
\nSuction device: Oil skimmer in the degreasing tank to promote
\nadsorption of excess oil remaining in the degreaser.
\nSpray system: circulation pump, piping, nozzles, etc. Working pressure
\nand nozzle angle are adjustable. IS centrifugal pump selected; spray header
\npipes are stainless steel; quick-change \u201cV\u201d
\ntype adjustable nozzles. The pipeline is equipped with valves, pressure
\ngauges and other accessories. <\/p>\n

Exhaust system: Consists of an exhaust duct made of galvanized steel components and an anti-corrosion axial fan. The duct runs above the workshop roof to discharge waste gas outside. Filtration system: Stainless steel mesh strainer installed at the pump inlet, with a Y-type filter in the circulation piping to protect the pump and prevent metal impurities from affecting pumps, valves and nozzles. The filter mesh is removable for easy cleaning. <\/p>\n

Main technical indices: Pumping capacity: 30\u201340 m3\/h Power: 3 kW Fan delivery: 3800 m3\/h Fan power: 0.75 kW Nozzle quantity: 120 pcs Nozzle pressure: 0.1\u20130.2 MPa Installed power: 4 kW<\/p>\n

Spray tank size: 1200\u00d7800\u00d71000 (L\u00d7W\u00d7H)<\/p>\n

\u2461\u3001Rinse with water: 2 sets<\/p>\n

Structure: The workpiece is rinsed by spraying. The unit includes a tank, booth body, spray system, filtration system and other components. <\/p>\n

Tank: Welded from section steel and \u03b42.0 stainless steel plate, with a liquid filling inlet, overflow port and drain outlet.<\/p>\n

Booth body: Welded from section steel and \u03b41.2 stainless steel plate. Plug-in structure. <\/p>\n

Spray system: circulation pump, piping, nozzles, etc. Working pressure and nozzle angle are adjustable. IS centrifugal pump selected; spray header pipes are stainless steel; quick-change \u201cV\u201d type adjustable nozzles. The pipeline is equipped with valves, pressure gauges and other accessories. Filtration system: Stainless steel mesh strainer installed at the pump inlet, with a Y-type filter in the circulation piping to protect the pump and prevent metal impurities from affecting pumps, valves and nozzles. The filter mesh is removable for easy cleaning. <\/p>\n

Main technical specifications:                Pumping capacity: 30\u201340 m3<\/sup>\/h Power: 3 kW Nozzle quantity: 120 pcs                Nozzle pressure: 0.1\u20130.2 MPa               Installed power: 4 kW<\/p>\n

Spray tank size: 1200\u00d7800\u00d71000 (L\u00d7W\u00d7H)<\/p>\n

    \n
  1. Water drying: 1 set<\/li>\n<\/ol>\n

    Consists of a drying room, heating system and other components.<\/p>\n

    The water drying and paint baking rooms are shared on two levels: the bottom for water drying, the top for paint baking. The room body uses a steel frame. The ceiling uses 75 mm rock wool to ensure the temperature difference between the outer wall and room temperature is less than 10\u00b0C. Outer wall: blue; inner wall: white. Inner and outer layers are powder-coated galvanized steel sheet; the middle is filled with rock wool insulation; panels and insulation are integrally pressed. Heating system: direct shortwave infrared heating. Automatic temperature display, manual adjustment. Digital temperature meter for over-temperature protection. <\/p>\n

    Main configuration and specifications <\/strong><\/p>\n

    Temperature: 60\u201380\u00b0C (adjustable) Temperature difference: \u00b15\u00b0C<\/p>\n

    Outer wall temperature: \u2264 room temperature +10\u00b0C Heating power: 30 kW Installed power: 30 kW<\/p>\n

    Baking room internal size: 15000\u00d71200\u00d72600 (L\u00d7W\u00d7H)<\/p>\n

    3\u3001Painting: 1 set<\/p>\n

    To make full use of floor space, the spray booth is built under the paint baking room. It is made of section steel, panels and \u03b41.5 galvanized sheet. It includes the booth body assembly, air supply and exhaust system, mist treatment system, air-water separation system, lighting, water system and other parts. Direct and reverse spray positions ensure both sides of the workpiece can be coated without dead angles when <\/p>\n

    painting. The booth walls are made of square tube and 50 mm rock wool. The bottom has a sump with a dug structure. Operators work inside the booth. Explosion-proof lighting boxes are mounted on the top side of the booth. Access doors and viewing windows are installed in appropriate positions. An intake air filtration system is installed above the ceiling. A 4-72 exhaust fan is selected; the exhaust system includes the fan, platform, air damper and ducting to discharge treated air above the roof. Ducting is made of galvanized steel and angle iron. The booth is designed for slight positive pressure. Considering mist filter resistance and duct losses, the design uses an exhaust system with 12,000 m3\/h to maintain slight positive pressure. Taiwan 4-72 centrifugal fans ensure long service life and high efficiency. <\/p>\n

    The mist treatment system consists of a water curtain, spray headers and gas-water separation devices. The curtain plate is 1.5 mm stainless steel; spray headers consist of atomizing nozzles and steel pipe; the gas-water separator is made of section steel <\/p>\n

    and galvanized sheet. The water circulation system consists of pumps, piping, valves and other components. Pool: The customer is responsible for civil construction; we provide drawings. Civil works include filtration, water inlet and drain outlet. A paint sludge treatment pond is also provided; water at the bottom of the spray booth can be recycled after treatment in the circulation pool. Lighting system: Lamps are installed in sealed boxes and mounted on the inside top of the booth ceiling. Main technical specifications: Air velocity: 0.5\u20130.6 m\/s Intake air rate: 13,000 m3<\/sup>\/h Exhaust air rate: 12,000 m3<\/sup>\/h Pumping capacity: 25 m3<\/sup>\/h Illuminance: 500 lx Installed power: 7 kW <\/p>\n

    Booth size: 8000\u00d72200\u00d72600 mm (L\u00d7W\u00d7H)<\/p>\n

    4\u3001Paint baking room<\/p>\n

    Equipment consists of: room body, heating system, hot air circulation system and control system.<\/p>\n

    The room body is a bridge structure. The water drying and paint baking rooms are shared on two levels: the bottom for water drying, the top for paint baking. The room body uses a steel frame. The ceiling uses 75 mm rock wool to ensure the temperature difference between the outer wall and room temperature is less than 10\u00b0C. Outer wall: blue; inner wall: white. Inner and outer layers are powder-coated galvanized steel sheet; the middle is filled with rock wool insulation; panels and insulation are integrally pressed together. <\/p>\n

    Heating system: direct shortwave infrared heating. Automatic temperature display, manual adjustment. Digital temperature protection. <\/p>\n

    Hot air circulation system: circulation fan and air duct; outdoor sections use 50 mm rock wool insulation.<\/p>\n

    Main configuration and specifications<\/p>\n

    Temperature: 60\u201380\u00b0C (adjustable)<\/p>\n

    Temperature difference: \u00b15\u00b0C<\/p>\n

    Outer wall: \u2264 room temperature +10\u00b0C<\/p>\n

    Heating power: 120 kW<\/p>\n

    Fan delivery: 13,500 m3\/h<\/p>\n

    Fan power: 4 kW<\/p>\n

    Installed power: 125 kW<\/p>\n

    Room size: 15000\u00d75800\u00d72300 (L\u00d7W\u00d7H)<\/p>\n

    5\u3001Conveying device<\/p>\n

    Considering the workpiece weight and hanging method, we use a QXG-250 overhead conveyor, pitch 250 mm, single-point lifting capacity 50 kg. The chain uses linear single drive with a heavy-hammer tensioning device. The drive is frequency-controlled. Track material is C-shaped steel. All manual operating stations are equipped with emergency stop and reset buttons. A spreader is included; the secondary rack is designed by the buyer according to workpiece characteristics and production. <\/p>\n

    Stop button and reset button. Spreader configuration; the second rack is designed by the buyer according to the workpiece characteristics and production. <\/p>\n

    Composition: The unit is a continuous conveyor with adjustable speed in the range 0.3\u20133.0 m\/min, mainly including: drive section, chain section, tensioning section, spreader section and rail section.<\/p>\n

    Drive section: Power is transmitted to the drive wheels via a geared motor reducer. The drive wheels move the chain, and the fingers on the chain drive the \u201c\u5341\u201d structure forward. Single drive is used. Single motor power: 3 kW. <\/p>\n

    Chain section: The conveyor chain is driven by the drive unit as a continuously moving part in the track. It also serves to hang and convey workpieces. Bi-directional hinged conveyor. In addition to linear movement, the chain can follow curved tracks to complete spatial movement in horizontal and vertical sections. Roller track ball round structures are used for two-way movement. <\/p>\n

    Tensioning section: The tensioning device keeps the conveyor chain at stable tension during operation and absorbs\/compensates for elongation due to thermal expansion\/contraction and deformation forces.<\/p>\n

    The tensioning device uses a heavy hammer.<\/p>\n

    Track section: C-shaped steel track, straight track, horizontal curved track, vertical curved track, check rails, fittings, lubrication devices and other components.<\/p>\n

    Other notes: z Curved rail line under the arch torsion angle: 30\u00b0 z Curved track uses wear-resistant 16Mn material. z Install check rails at suitable positions on the catenary. z Mount rail supports at suitable intervals in suspended and column-supported installation. <\/p>\n

    and column-supported installation.<\/p>\n

    z Depending on the specific installation site conditions.<\/p>\n

    z The catenary can operate stably, safely and reliably after commissioning.<\/p>\n

    z Overload protection is provided on the drive unit.<\/p>\n

    When the drive exceeds a set value, the limit mechanism acts, cuts off power and the conveyor stops. 6\u3001A rack: Our company is responsible for the secondary rack; the buyer provides the main rack. Electrical control system: Main control components use premium domestic and international brands. Includes timed automatic drying at constant temperature. The drying room has temperature measurement points. Electronic control provides temperature control, over-temperature audible alarm and automatic heater shutdown to ensure absolute safety and reliability. The entire control system is high-precision, fully featured, easy to operate, safe and reliable. <\/p>\n

    Temperature. The drying room is fitted with temperature measuring points. Electronic control is used for temperature control, with an over-temperature audible alarm and automatic shutdown of the heating device to ensure absolute safety and reliability; the entire control system offers high precision, full functionality, easy operation, and safe, reliable performance. <\/p>\n

      \n
    • Power indicator showing fan and heating system status.<\/li>\n
    • Fan and heater start\/stop.<\/li>\n
    • Automatic temperature adjustment, display.<\/li>\n
    • Emergency stop and fault indication.<\/li>\n
    • Temperature sensor for automatic temperature control, display and limit alarm.<\/li>\n<\/ul>\n

      Digital temperature controller displays the baking temperature.<\/p>\n

      The temperature meter displays and controls the required temperature and includes an upper-limit temperature alarm system.<\/p>\n

      All metal housings of electrical equipment are connected to protective earth. Protective steel is used to protect electrical equipment near the electrical equipment. The control system also has the following advantages: Easy operation, comprehensive display.<\/p>\n

      Automatic interlocking, safe production, thoughtful and compact design. In case of a fault, the control system alarms immediately. <\/p>\n

        \n
      • High-quality electrical components are selected to ensure long-term reliable operation of the entire unit. <\/li>\n
      • Standard control cabinet (sealed, dustproof, ventilated): front door; enclosure grounded; material: steel sheet; powder-coated.<\/li>\n<\/ul>\n

        7\u3001Wastewater treatment: 1 t\/h Provided by the customer as required. Treatment capacity 1 t\/h, installed close to the outside of the workshop; wastewater is pumped via pipes to the equalization tank. Treated effluent meets GB8978-1996 \u201cIntegrated Wastewater Discharge Standard.\u201d<\/p>\n

        We offer a complete powder coating system to your requirements, so please contact us with your specifications for the system. <\/p>\n","protected":false},"excerpt":{"rendered":"

        Powder coating<\/p>\n","protected":false},"featured_media":3684,"template":"","meta":{"ngg_post_thumbnail":0},"product_brand":[],"product_cat":[290],"product_tag":[],"class_list":{"0":"post-3683","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-spray-booths-and-spray-guns","8":"first","9":"instock","10":"taxable","11":"shipping-taxable","12":"product-type-simple"},"yoast_head":"\nComplete Powder Coating System - ES MASKINER<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.esmaskiner.dk\/en\/produkt\/complete-powder-coating-system\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Complete Powder Coating System - ES MASKINER\" \/>\n<meta property=\"og:description\" content=\"Powder coating\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.esmaskiner.dk\/en\/produkt\/complete-powder-coating-system\/\" \/>\n<meta property=\"og:site_name\" content=\"ES MASKINER\" \/>\n<meta property=\"article:modified_time\" content=\"2026-08-18T11:24:03+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.esmaskiner.dk\/wp-content\/uploads\/2017\/01\/Pulverlak.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"268\" \/>\n\t<meta property=\"og:image:height\" content=\"174\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"11 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.esmaskiner.dk\/en\/produkt\/complete-powder-coating-system\/\",\"url\":\"https:\/\/www.esmaskiner.dk\/en\/produkt\/complete-powder-coating-system\/\",\"name\":\"Complete Powder Coating System - 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